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Custom OEM manufacturing

Wire harnesses.
PCB assemblies.
Built for your equipment.

From the first connection to the complete assembly. Custom wiring, electronics, and engineering support built around your equipment and production needs.

Built from your drawings, or developed with our design support.

Wixom, Michigan · U.S. manufacturing

01 / CONNECT

Designed around the application

Wire harnesses &
cable assemblies

02 / INTEGRATE

Electronics that fit your system

PCB assemblies &
electronic controls

U.S. manufacturing

Wixom, Michigan

OEM experience since 1977

On-road & off-road equipment

Your design or ours

Build-to-print & design collaboration

Beyond individual parts

Integrated electrical assemblies

Find the right manufacturing fit

Start with what
you need to build.

Review the capabilities that matter to your application. Explore the details before starting a quote.

01 / WIRE HARNESS MANUFACTURING

Every branch.
Every connection.
Your specification.

Simple jumpers, cable assemblies, and complex harnesses built around your routing, connectors, and operating environment.

Wire preparation & identification

Automatic lead making and wire coloring, marking, and striping.

Assembly & protection

Ultrasonic welding, braiding, shielding, twisting, and potting.

Connection options

Terminals and connectors selected for your equipment interfaces.

Electrical testing

Capabilities for insulation, shorts, resistance, and capacitance testing.

02 / PCB ASSEMBLY & ELECTRONIC DESIGN

From circuit design
to your equipment
interface.

Printed circuit assemblies and custom controls for new programs, product redesigns, and legacy replacement applications.

Electronic design

Analog and digital circuits, hardware, and software development.

Power & control applications

Power distribution, fuse boxes, control modules, sensors, and displays.

System communications

Support for wired and wireless interfaces, including CAN bus and J1939.

Packaged assemblies

Electronics integrated with your wiring, controls, and mechanical components.

03 / INTEGRATED ELECTRICAL ASSEMBLIES

Bring the parts
together before
they reach your line.

Combine electrical, electronic, and mechanical components into a custom assembly designed around installation and operation.

Controls & Distribution

Operator interfaces, junction boxes, and custom control panels.

Instrument Panels

Gauges, switches, displays, alarms, and electronic controls.

Mechanical Integration

Custom Molded Components, enclosures, assemblies, and kitting.

Applications include: Heavy equipment · Off-highway vehicles · Automotive · Rail maintenance · Industrial equipment

Manufacturing you can evaluate

Confidence starts
with the process.

Sterling’s quality management system is ISO 9001 certified. Depending on your assembly and project requirements, our team can perform electrical and mechanical testing and review the documentation needed for your program.

1977

Our OEM manufacturing roots

USA

Manufacturing in Wixom, Michigan

Proof in the build.

Specialized harness processes

Wire preparation, welding, protection, and assembly.

Electrical & mechanical checks

Harness test capabilities include pull, pressure, and electrical tests.

Application-specific requirements

Discuss the validation, testing, and documentation your program needs.

Test plans depend on the product and agreed project requirements.

Real manufacturing. Michigan roots.
Sterling Technologies · Wixom, MI

Real manufacturing. Michigan roots.
Sterling Technologies · Wixom, MI

Engineering through production

Your drawings.
Your requirements.
A practical way forward.

Bring an existing design or work with Sterling to develop one. Keep manufacturability, integration, and serviceability in the conversation from the start.

01

Define the application

Review your equipment, interfaces, design status, quantities, and timing.

02

Develop & validate the solution

Plan design support, prototypes, and validation around your program.

03

Prepare for production

Align specifications, assembly, testing, and manufacturing requirements.

One partner. More of your assembly.

Explore Sterling’s supporting solutions.

Before your first conversation

Your questions answered.

Can you work from our drawings or specifications?

Yes. Sterling works from customer designs and supports custom development. Tell us what is defined and where you need engineering help.

What determines pricing and lead time?

Design complexity, materials, quantities, validation, and production requirements all matter. Share your expected volume and target timing so Sterling can evaluate the project.

Can we review your capabilities before requesting a quote?

Yes. Explore the capability pages above or download our capabilities brochure.

Your next OEM program starts here

Let’s build your
next connection.

Bring your drawings or specifications. Tell us what you need, and let’s discuss the right manufacturing fit.

For a productive first conversation

• Drawings, specifications, or samples

• Estimated quantities and target timing

• Testing and documentation requirements

Prefer to talk? (248) 669-0334