Home / Capabilities
Our capabilities.
Design, re-engineering, prototyping, and manufacturing support for custom electrical and electronic assemblies.
Design & engineering support
Work from customer drawings and bills of materials, or develop and recover designs with Sterling’s CAD and re-engineering support.
Customer designs
Build from drawings and bills of materials.
Legacy products
Re-engineer outdated or lost designs.
Prototypes
Validate a design before production.
Manufacturing capabilities
Wire harnesses & cable assemblies
Custom jumpers, cable assemblies, and multi-branch harnesses. Processes include wire preparation, ultrasonic welding, braiding, shielding, twisting, and potting.
Electronic control systems
Custom controls, power distribution units, and packaged electronic assemblies designed around your equipment interfaces.
Panels & instrumentation
Custom panels incorporating gauges, switches, lighting, alarms, and electronic controls for operator interfaces.
PCB assembly & design
Circuit design, PCB assemblies, and hardware/software development for new programs and legacy product updates.
Monitors, sensors & alarms
Custom monitoring, diagnostic, and warning components for mobile OEM and automotive service-parts applications.
Testing & validation
Computerized testing, environmental chambers, and statistical process control (SPC) support product and design validation.
Product checks
Computerized testing equipment.
Environmental validation
Environmental testing chambers.
Process monitoring
Statistical process control (SPC).
Common questions
Can you build from our drawings?
Yes. Supply your drawings and bill of materials, or discuss design support.
Do you support prototypes?
Yes. Prototyping and low-volume runs help validate designs before production.
What production volumes do you support?
Production programs range from 50 to over 1,000,000 units. Discuss quantities and timing for your assembly.
What testing is available?
Computerized testing, environmental chambers, and SPC monitoring support validation.
How are quality requirements handled?
Review applicable standards, validation, and documentation with Sterling. See the quality policy for more information.
What materials and components can you work with?
Capabilities include heavy-duty wiring, electronic components, sensors, and assemblies for demanding applications.
Discuss your project requirements
Bring your drawings, specifications, quantities, and target timing.
Custom wire harnesses, PCB assemblies, and integrated electrical solutions for OEM equipment.
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